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Home » Sewing

Spotlight: Zach Buchman, Designer and Entrepreneur

Sewing Spotlightby Create Whimsy

How do you turn foam, fabric, and a few simple details into a character that feels alive? Zack Buchman of Furry Puppet Studio creates puppets, creatures, and marionettes that bring a little magic to the screen. His work begins with curiosity, imagination, and the moment when a puppet seems to look right back at you.

Zack Buchman profile picture

You have said you never took the traditional path into this career. Looking back, what first made you realize that making characters was what you wanted to do?

I didn’t really feel like I had a choice, to be honest. When I was a kid I caught Mummenschanz on The Muppet Show, these strange, silent performers built out of shapes and light, and it genuinely scared me a little. But I couldn’t look away either.

That mix, being unsettled and completely hooked at the same time, is still what I chase every time I start a new character.

Was there one puppet, movie, TV show, or book that made you think, “I want to make something like that”?

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There was a stop-motion show called Bertha that I used to watch as a kid, about a giant machine that built toys. I was completely fixated on it; I used to tell people I wanted one of my own someday.

I don’t know that I understood back then what I was actually responding to, but looking back, it was probably the earliest version of this exact job. I’m very lucky.

You’ve said that a puppet begins with finding the “essence” of a character. How do you recognize that moment when a simple sketch suddenly feels like someone instead of something

Honestly, I can’t always point to the exact second it happens.

We’ll be a few passes into a foam mock-up, and I’ll pick it up to turn it in my hands, and something in it will just look back at me differently than it did an hour before.

No matter how many times I’ve done this or how much experience we have as a team, there’s an element of magic. I make sure I’m open to it.

Missy Elliott and Pharrell custom marionettes by Zach Buchman
Missy Elliott and Pharrell

Your work reminds people that physical objects can create powerful emotions. Why do you think people connect so deeply with puppets in a world filled with digital animation?

A puppet is right there in the room with you, and that seems to be enough.

Two ping-pong balls on a piece of fabric can read like a complete character with a whole range of emotions. CGI (Computer Generated Imagery) can chase photorealism and still fall into the uncanny valley, that space where something looks almost human and starts to feel wrong instead.

A puppet can be unassuming, and it just works on a different level.

Apple Japan puppets by Zach Buchman
Apple Japan puppets
Work in progress on the custom puppets for Apple
Custom puppets for Apple Japan
Custom puppets for Apple Japan by Zach Buchman
Custom puppets for Apple Japan

What tiny details make the biggest difference in whether an audience believes a puppet is alive?

The eyes, almost always. They go in near the end, and a small shift in where they sit can change the whole character and how people read it.

Carved puppet heads for custom projects by Zach Buchman
Carved puppet heads for custom puppets

What’s one piece of advice you’d give someone who wants to build more and worry less?

Build it because you want to see it exist, or because you feel you need to, not because you’re hoping someone approves of it.

I see so much anxiety in people chasing a certain reaction from their followers. Once you take that pressure off, it gets a lot easier to just keep going and enjoy the process.

Octopus custom puppet by Zach Buchman
Octopus custom puppet
Making a puppet at Furry Puppet Studio
Puppet Making at Furry Puppet Studio
Blue tiger custom puppet by Zach Buchman
Blue tiger custom puppet
Puppet photoshoot in New York
Puppet photoshoot in New York
Huge monster custom puppet by Zach Buchman
Huge monster custom puppet
Custom puppet head by Zach Buchman
Custom puppet head
Likeness custom puppets of Anderson Cooper and Andy Cohen in CNN office
Likeness custom puppets of Anderson Cooper and Andy Cohen in CNN office

Where can people see your puppets?

You can see our custom puppets at furrypuppet.com, and on Instagram @furrypuppet.

Zach Buchman quote

Rapid-Fire Fun:

  • Pencil sketch or digital sketch? Pencil. It’s second nature to me, pretty much an extension of how my brain works.
  • One creative habit you’ll never give up? Evening walks by the Hudson River, for about an hour. They help me think and reflect on the big picture. I owe a lot to these walks.
  • Favorite material to work with? Whatever is in front of me, napkin, pencil, clay, my phone, whatever’s around at that moment.
  • A tool you always reach for? Blackwings 602. I will never go back.
  • What’s making you smile right now? Tales of Paranoia by R. Crumb. I just picked it up on a recent trip to LA. He’s really something.

Zack Buchman is the founder and Creative Director of Furry Puppet Studio, a custom-puppet design studio in SoHo, New York. He and his team design and build puppets, creatures, mascots, and marionettes for television, advertising, and music videos.

Interview posted September 2026

Explore more interviews on Create Whimsy.

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